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One of our motor production processes involves using a fully-automatic inner winding machine for wire winding. This machine is specifically designed to wind wires accurately and efficiently onto the stator core of the motor.
It greatly enhances production efficiency. The fully-automatic inner winding machine integrates several steps in the manufacturing process, which allows for seamless and continuous operation.
First, the stator core is mounted onto the machine, and the winding parameters such as wire thickness and number of turns are inputted into the control system. The machine then starts by guiding the wire onto the stator core, using precise tension control to ensure uniform and consistent winding.
The fully-automatic inner winding machine also incorporates the process of inserting and connecting leads during the winding process. This eliminates the need for separate steps, such as lead insertion and lead connection, which traditionally require manual intervention. By integrating these steps, the machine completes the entire winding process in one continuous operation.
This streamlined workflow not only saves time but also reduces the chances of human error associated with manual processes. The machine's high precision winding ensures the accuracy and reliability of the motor's electrical characteristics.
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